Normal Damage And Countermeasure Of Bearing

Item

Phenomenon

Reason

Measure

1

Be stripped Running surface is stripped and rugged

Overload;                          Improper useage;              Installation error;                Low precision of shaft or bearing box;                  Smaller interference and uncertain matter invades leads to rust;                  Too high temperature results in lower hardness

Restudy the using conditions;  Reselect bearing;  Reconsider the interference;Check the process of precision of shaft and bearing; Research bearing design; Check installation method; Check lubrication and lubricating way

2

Fire burn Heating bearing discolored and then burn and can not rotate

The interference is smaller; Insufficient lubrication and unsuitable lubricant;          Over-load;          Roller deflection

Set proper interference; Check lubricant kind and guarantee the injection volume;Check using condition;Avoid location error;          Check bearing design;            Imporve bearing assembling way

3

Crack notch Partial notch and crack Impact load is too large;  Interference is too much; There is too big stripping; Lower installation accurancy; Friction crack;    Wrong usage Check usage conditions;Set proper interference and check materials; Improve installation and using way;  Avoid friction crack;Check bearing design

4

Cage damage Rivet loose or broken;                 Cage broken Torgue overload;          High speed rorate or revolution speed varies frequently;Lower lubrication; Uncertainty invades; Big vibration;    Wrong installation; Abnormal rise temperature Check using conditions; Check lubrication conditions;    Restudy cage selection; Pay attention to bearing usage;  Research the rigidity of shaft and bearing box

5

Damaged caused by friction and seizing-up The surface is rough with tiny deposited;                                  There is friction damaged between ring edge and roller end face. Lower lubrication; Uncertainty invades; Roller deviation caused by tilting of the bearing; Off oil from edge caused by excessive axial load;  Large surface roughness; Roller sliding Restudy the lubricant and lubricating way; Check using conditions; Set proper pre-loading;Enhance sealing performance

6

Rust corrosion Partial or all rust on the surface;                  Roller tooth pitch rust Incorrect storage condition; Wrong packing; Anti-rust inadequate; Water and acid solution invade;  Take bearings directly by hands Avoid rust during storage;    Enhance sealing performace; Check lubricating oil regularly; Pay attention to the bearing usage

7

Corrosion Mating surface generates red rust wearing powder Insufficient interference; Smaller shaking angle of bearing;  Insufficient lubrication; Instable load; Shaking while transport Check interference and lubricant coating conditions; Separate out ring and inner ring while transport;  Can not increase pre-load while separation; Reselect lubricant and bearing

8

Abrasion Surface abrasion leads to size changeable,always has friction damage and polishing scratch Uncertain matter invade lubricant; Lower lubrication; Roller tilting Check lubricant and lubricating way;  Enhance sealing performance; Avoid position error

9

Electro-crrosion Rolling surface has fire button shaping steel pit after further development will become plate rolling surface shape Rolling surface electrified Make current valve;  Take insulation measures; Avoid current going into inside of bearing

10

Indentation scratches Solid uncertaiin matter invade or pound lead to the steel pit and installation scratches of the surface Solid uncertain matter invade; Stripping plate seizing-up; Improper installation results in impact and drop; Installing while tilting Improve installation and usage method; Avoid uncertan matter invading; Check other aspects if scratches caused by sheet metal

11

Creepage Internal or external diameter sliding result in mirror plate or discolor Interference insufficiente of distribution containing;  Sleeve fastening is not enough;  Abnormal temperature rising;  Overload Restudy interference;  Research using conditions;                                      Check shaft and bearing box accurancy

Post time: Sep-25-2018
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